Sunday, 13 November 2011

Poppa's Rocker II

  The rocker is finished and I finally have some time to put up some photos. I have been busy working at my real job with Pumpcrete. Everyone is hurrying to beat the weather. Be sure to read the previous post Poppa's Rocker for the history on this piece. I'm going to have a seat after all that work. Enjoy the photos.

                                           Armrests and support corbels



               What's cooking? Hickory strips for the seat slats. Ready in 45 minutes.


                  Artistic shot of steamed hickory cooling in the bending form.

         
           After cutting and smoothing the slats they go on to make a seat like so.


 Re sawing on the band saw to make strips for the bent lamination for the rockers


                                                Take a bunch of these strips

                                       
                                             And plane to final thickness.

 
           
                 Everyone says I have too many clamps. I think I need more of them.


           I added a strip of walnut in the rocker lamination for some visual interest.


Let the lamination cure in the form for 24 hours then scrape off the glue and joint the edges and cut them to width like so.


While the laminations were drying I took some of the walnut and added banding to the lower edges of the seat rails and the front stretcher


                          And lets place one on top of the upper backrest rail.


                    Seat slats attached and it's ready for the rockers to go on.


     But first we have to shape the rockers and mortise some holes to attach the legs.

 
                                                            Cool huh?

                                        
                                           Glue and clamp the rockers on.

  
Ready for varnish.


thanks for looking.

Ken

Wednesday, 26 October 2011

Poppa's Rocker

   Through my father I came to inherit a piece of furniture that was used often by my grandfather Andrew Taylor. He came to Canada from Scotland with his wife and 3 children in the 1930's. My father was born in Canada shortly after. When Poppa voiced his displeasure he would utter these words with his heavy Scottish accent....
" Bugerray damn nay" or "Buggerrrs... buggerrrs... buggerrrs" and my personal favorite," Shitey God Damn." When he was displeased with your suggestion he would tell you to go, "Shite up a gum tree". If this was directed to my grandmother (her name was Jessie), she would reply "Same to you Andrew, and don't forget to wipe your arse with the sticky branches". They loved each other dearly, really I'm not kidding. Nothing like listening to the folks from the old country. My cousins and I would roll around on the floor laughing after exchanges such as those.

   My grandparents lived in a second story apartment with a long set of stairs that came to ground level. Not a very good setup for this elderly pair. On nice days Poppa would sit upon a wooden rocking chair in the backyard at an inside corner of the building where there was a concrete patio, drinking a pint or two.

Not a tight joint in this chair anywhere but it could still hold you up.

    In order to save time, and his wind, Poppa would yell up to grandmother, " Woman... get me a beerrrr. " If she did not answer at first he would try again, " Woman..... I want a beerrrr. " Sometimes it would require a little more tact, in a velvety voice he would say, " Madame......" speaking in french in an attempt to sound more loving. "What would you like Andrew", my grandmother would say. " I would like a bloooddy beerrr...".

    Gramma didn't want to walk up and down those blasted stairs either so she had rigged up a metal bucket on a rope that she slung over the clothesline that was outside an upstairs window in the porch directly above the patio at which the old man was sitting.

   You would hear a clunk as she put the beer bottle into the bucket. Then the bucket would start it's slow decent to the patio and land right next to my grandfather seated in that rocking chair. He would lean over and reach into the pail while letting out a little sigh and pull out the full bottle and place his empty bottle into the bucket (two or more if he had company) and then grandmother would hoist the empties back up to the porch.

  Yes folks, things have certainly changed. Things were different back then. I miss Gramma and Poppa.

   Building the new rocker had me thinking of times gone by and I suddenly realized that Poppa had passed away in late October many, many years ago. This time last year we lost my father in law and my brother in law's father. They were both grandfathers too. Seems fitting that I am working on this project now. I guess we'll see if this chair can last the test of time as a new heirloom to be used by Poppas yet to be.

  I am making the new rocker with some hickory that I had. It should be nice and strong. The original collapsed on me late one night in July while enjoying a few beverages in the shop with a friend. If memory serves I leaned back, heard a crack, the rocker tilted sideways and finished by laying me out on my back.
  I did get some pictures of it before it was destroyed.

Many years in the weather. Screws broke right through.

I saved this from the fire pile at least a dozen times.
This is the new one. I used the old chair parts as templates.
Always pays to dry fit your joints as you go along.
Full size drawing are a must for this angled joinery.
  I steam bent the curved parts for the backrest. The hickory is very course when you expose face grain. Cutting a curved piece on the band saw from a large piece would leave a hairy mess that cannot be sanded flat. Also it was fun using my steam box to cook the wood.
Got your back ready to assemble.

Glue up went smooth and things are square and true.
  Well that is all for today. I will have an update soon once I get the rockers laminated and the armrests and seat slats installed.
thanks for looking
Ken


Tuesday, 13 September 2011

Simple Jewelry Box for Alex

   Hi everyone, August was a busy month outside the workshop therefore my blogging has been none existent as of late. Our daughter Alex started college this September so we did some camping last month as we went to a few race tracks where she rides her motocross bike and spent our weekends together. Also August is a month we spend a lot of time with friends who drop in on warm summer nights.

 We also received the good news this month that my brother in law Don is now cancer free. We are all very happy.
 
  
  I did manage to pick away at a small project my daughter asked me to make. I still have to put some felt inside on the bottom and build a walnut tray to fit inside the box.

 While nearing completion some holes appeared on the lid when I drilled right through the wood making pilot holes for the hinge screws.


  I first tried to cover these with little plugs of walnut and that made me even more frustrated because it looked like crap. So I tried matching the plug arrangement on all four corners of the lid and guess what I had, you guessed it, a pile of crap.

  Brooding over my work I realized I could save the cherry burl panel and make some new frame pieces. There has to be another way. I decided to inlay some walnut stringing, sometimes mistakes lead to better things.

Here are the results thus far. You can click on the pics to enlarge.

Walnut inlay runs around the edge of the lid

Walnut mitre keys on the corners for strength and looks

The bottom edges are sculpted to follow the grain pattern


thanks for looking

Ken

Sunday, 7 August 2011

Church Pew

Hi, phew, the pew is finished. Here is a picture show start to finish. Enjoy.

Stripping outside on a cool morning.

Too hot outside now so moved into the shop.

Squaring up the glue edge before repairing the seat.
Square up the other mating edge too. How am I going to clamp this?
With a little patience it and quick hands it stayed together.
Ends made by laminating two 3/4 " panels face to face. 
Built the same way as the 100 year old pew ends.
This vise is great for holding the ends for shaping.
Once the stain is dry I will rout out the dados.
After routing out dados we fit the bench to the ends
Glue on the arm rests.
Feet on the bottom and 1st coat of varnish.
 That should compliment the other pew that is already on one side of the kitchen table.

Thanks for looking
Ken